Back in the planning stages I looked at a lot of sauna pictures for inspiration on bench designs. I also did some reading and the main points were: 2x4 clear lumber is best, adequate spacing between boards is needed for air flow, and screws should not be visible/touchable.
In the end I found a bench design that I really liked on Etsy. For just $5 I got the PDF file for the pattern and instructions. I edited the dimensions to suit our space and then figured out exactly how much wood we'd need. In total we would have two 45"-long seating benches and two smaller (22" and 27"-long) foot benches. Fortunately on our trip to Chisolm Lumber we found enough relatively-knot-free boards to make all four benches!
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| Bench sketch with last-minute edits |
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| Testing out the height of the tall bench |
In order to make the screws not visible with this design, the pattern recommends using a Kreg jig to make pocket holes. Luckily I had bought a Kreg jig for my dad in 2014 when we built the girls' bookcases! With all the right tools and materials, it took us just one day to build and install the four benches.
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| Making a tester version |
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| Starting on the first foot bench! |
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| Two small ones down, two big ones to go |
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| Labelling what each piece is for |
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| Bench leg design |
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| My lower bench at 21" high |
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| Fastening Steve's bench to the wall at 40" high |
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| Trimming off the angled piece I don't like |
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| We did it! |
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| Christening the benches with the first sauna sweat |
After our full day of work, I got my parents to come back to make a couple of small adjustments. Mainly equalizing the space between all the boards (we had initially made the two end spaces slightly larger). It wasn't too big of a fix and I'm much happier with the way it looks with equal spacing.
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| Need to fix this |
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| Spacers |
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| Benches complete! |
We now had a fully-functional sauna and made use of it right away. The only thing left was to add a few finishing touches (next post!).
Step 11: Building Benches